Stainless Steel Precision Casting/Investment Casting Sanitary Straight Ball Valve

As a factory, we specialize in producing high-quality Stainless Steel Precision Casted Sanitary Straight Ball Valves through Investment Casting. Trust us for all your precision valve needs.

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  • Stainless Steel Precision Casting/Investment Casting Sanitary Straight Ball Valve
  • Stainless Steel Precision Casting/Investment Casting Sanitary Straight Ball Valve

PRODUCTS DETAILS

Various standard valve series can be provided to customers, DIN standard series, 3A standard series, SMS standard series, ISO/IDF standard series, BS/RJT standard series, ASME/BPE and other standard series. The components of the ball valve generally include: handle, ball with a through cavity, valve body, valve shaft and shaft seal. The existing ball valve series specifications include: welded ball valve, clamp type ball valve, threaded ball valve and other series of ball valves.  Material: Steel parts: SUS304, SUS316L Sealing: PTFE, PPL
SIZE d D L H S
1/2” 10 25.5 75 41 95
3/4” 17 50.5 100 47 124
1” 22 50.5 120 62 132
1-1/4” 28 50.5 130 66 137
1-1/2” 35 50.5 140 76 154
1-3/4” 42 64 150 84 160
2” 47.5 64 164 91 173
2-1/4” 53 77.5 164 93 173
2-1/2” 60 77.5 190 97 173
3” 72 91 215 106 234
3-1/2” 80 106 225 125 244
4” 100 119 260 164 244
5” 125 145 320 210 350
  Model WH050 D/S WH063 D/S WH075 D/S WH083 D/S WH105 D/S WH125 D/S WH140 D/S
Size(mm) L 140.5 158.5 210.5 247.5 268.5 345 408.5
J 69 85 102 115 127 157 177
E 29 36 42.5 49.5 56 69.5 80
F 41.5 47 52 56.8 67 82 91.5
S 11 11 19 19 19 27 27
I 34.5 42.5 51 57.5 63.5 78.5 88.5
Remarks P 9 11 17 17 17 22 27 27
 

SIZE

d

D

L

Cylinder Model

1/2”

10

25.5

75

AT40

3/4”

17

50.5

100

AT52

1”

22

50.5

120

AT63

1-1/4”

28

50.5

130

AT63

1-1/2”

35

50.5

140

AT75

1-3/4”

42

64

150

AT75

2”

47.5

64

164

AT83

2-1/4”

53

77.5

164

AT83

2-1/2”

60

77.5

190

AT92

3”

67

91

210

AT105

3-1/2”

86

106

230

AT105

4”

100

119

260

AT125

5”

125

145

320

AT140

 Type 1Working Principle and Application: The flow direction of the three-way ball valve is divided into T-shaped and L-shaped. By rotating the T-shaped 360°, the three orthogonal pipes can be connected to each other or the flow direction of any one of the pipes can be cut off, and the flow direction can be divided and merged. The L-type three-way ball valve can only connect two pipes that are orthogonal to each other, and cannot keep the third pipe connected at the same time. can only play a distribution role. The three-way ball valve is mainly used to cut off, distribute and change the flow direction of the medium. Material: Steel parts: SUS304, SUS316L SEAL: PTFE, PPL T-Type gateway A inlet 90° rotation direction

Size

d1

d2

D

L

K

H

S

3/4”

17

17

50.5

105

50.5

56

102

1”

22

22

50.5

120

60

62

142

1-1/4”

29

29

50.5

130

66

74

142

1-1/2”

35

35

50.5

155

74

75

142

2”

47.5

42

64

168

84

88

165

2-1/4”

53

52

77.5

195

92

96

230

2-1/2”

59

67

77.5

195

111

109

230

3”

72

66

91

215

116

112

230

3-1/2”

80

80

106

230

131

129

256

4”

100

94

119

260

147

164

332

A1 (7) A1 (12)  

Technical Parameters

Material of Metal Parts

components in contact with the medium

CF8/CF3M (304/316L) Casting/Forging

Material inspection report available

components not in contact with the medium

304(1.4301)

Material of Sealings

Standard

Domestic PTFE

 

Options

Import 3M

Comply with the basic requirements of FDA177.2600/3A/UPS food, drinking water and microorganisms.

Pressure

Working pressure

0-16bar

Control air pressure

3-8 bar

Temperature

Working Temperature

PTFE: -20~+130℃ 3M: -25~+150℃

SterIlization Temperature

150℃ (Max 20min)

Surface Treatment

Inside surface treatment

Ra≥0.4-0.8μm

Outside surface treatment

Ra≥0.8-1.6μm

Connection

Welding Pipe Diameter

DIN11850 -2 with 11850-1/SMS/3A/ISO series etc

Connection Mode: Weld, Clamp, M/F thread, Flange etc.

Pneumatic control

Pneumatic controller and fixed bracket

 

Size

d1

d2

D

L

K

Cylinder Model

3/4”

18

18

50.5

104

50.5

AT52

1”

22

22

50.5

118

60

AT63

1-1/4”

29

29

50.5

132

66

AT63

1-1/2”

35

35

50.5

154

74

AT75

2”

47.5

42

64

168

84

AT83

2-1/2”

58.5

54

77.5

195

92

AT92

2-3/4”

67

67

91

210

111

AT92

3”

72

67

91

212

116

AT105

3-1/2”

80

80

106

230

131

AT125

4”

100

94

119

260

147

A140

  Type 2   Application This type of ball valve series is a hygienic valve for material transfer control. Widely used in food, beverage processing, as well as in the pharmaceutical and chemical industries. Working Principle By rotating the handle 360°, a precision-made sphere with a through-cavity is driven 360° to open or close the valve to control the flow of the medium. Connection mode: 3A/SMS/ISO/IDF/BS

Size

d1

d2

D

L

K

H

S

3/4”

17

17

50.5

105

63

44

126

1”

22

22

50.5

120

68

53

136

1-1/4”

29

29

50.5

130

71

54

138

1-1/2”

35

35

50.5

155

80

65

156

2”

47.5

42

64

168

90

72.5

170

2-1/2”

59

54

77.5

195

102

86

194

3”

72

67

91

215

118

99

220

4”

100

94

119

260

142

123.5

264

  Sanitary Straight Ball Valve Technical Parameters All seal material meet FDA177.2600 Working Temperature: -20~135℃ (EPDM/PTFE) Sterilization temperature: 150℃ (max.20min) Working pressure: 1.6Mpa(16bar) Medium: Water, Wine, Milk, Pharmacy etc Connection Method: 3A/DIN/SMS/ISO (welding, clamp, thread, flange)  

Size

d1

d2

K

H

S

L

1/2”

9.5

12.7

25.4

40

95

95

3/4”

15.9

19.1

50.5

40

100

145

1”

22.4

25.4

50.5

48

120

155

1-1/4”

28

31.8

50.5

52

130

155

1-1/2”

34.9

38.1

50.5

60

140

155

2”

47.6

50.8

64

68

160

165

2-1/2”

59.5

63.5

77.5

80

180

175

3”

72.2

76.2

91

86

210

190

3-1/2”

85

89

106

94

230

190

4”

97.6

101.6

119

115

260

245

  Sanitary Three Way Ball Valve Applications: The three-way ball valve is mainly used for blocking, distributing and changing the moving direction of the medium in the pipeline. Ball valve is a new type of valve that has been widely used in recent years, widely used in food and beverage, pharmaceutical, petroleum, chemical, biological processing and other industries. Technical Parameter EN10204 3.1B Certificate Using imported sealing materials, all sealing materials comply with FDA 177.2600 Working Temperature: -20~135℃ (EPDM/PTFE) Sterilization temperature: 150℃ (max.20min) Working Pressure: 1.6Mpa (16bar) Medium: Water, Wine, Milk, Pharmacy, etc Connection Method: 3A/DIN/SMS/ISO (Welding, Clamp, Thread) Main Parts and Materials
Pneumatic valve bodyCF3/CF8M Valve BodyCF3/CF8M Cap304/316L SeatPTFE Ball  L/T304/316L Stem304/316L Bolt304 Handle304

 

 

 

 

 

 

 

 

  DIN dimension  

SIZE

Dn

Rd

A

E

F

DN25

25

Rd58x1/6”

140

50

146

DN32

31

Rd65x1/6”

156

64

185

DN40

37

Rd78x1/6”

172

68

185

DN50

49

Rd95x1/6”

182

95

243

DN65

66

Rd110x1/4”

196

104

243

DN80

81

Rd130x1/4”

256

122

273

DN100

100

Rd160x1/4”

286

173

273

  SMS type  

SIZE

Dn

Rd

A

E

F

1”

22.4

Rd40x1/6”

140

64

185

1-1/4”

28.8

Rd48x1/6”

156

64

185

1-1/2”

35.1

Rd60x1/6”

165

68

185

2”

47.8

Rd70x1/6”

182

73

205

2-1/2”

59.5

Rd85x1/6”

196

95

243

3”

72.2

Rd98x1/6”

225

104

243

4”

97.6

Rd128x1/4”

286

173

273

  Sanitary Butterfly-Type Ball Valve   Application: QF7 butterfly ball valve is a kind of valve which can quickly install and easy cleaning.  It is the best choice for handling viscous or particulate media in sanitary industry. Mainly used in food, beverage processing and pharmaceutical and chemical industries. Technical Parameter EN10204 3.1B Certificate Using imported sealing materials, all sealing materials comply with FDA 177.2600 Working Temperature: -20~135℃ (EPDM/PTFE) Sterilization temperature: 150℃ (max.20min) Working Pressure: 1.0Mpa (10bar) Medium: Water, Beverage, Milk, Pharmacy, etc Connection Method: 3A/DIN/SMS/ISO (Welding, Clamp, Thread)   Working Principle This type of valve can be remotely operated by electric or pneumatic actuators, or manually controlled by a handle. Electric or pneumatic actuators convert the axial motion of a piston into a 90° rotation of the valve shaft to open or close, and to control and open/close the fluid in the pipeline. Pneumatic actuator units are available in three standards: normally open(NO), normally closed(NC), and pneumatic/pneumatic (A/A). The multi-position handle for duckbill manual operation can mechanically lock the valve in 12 positions of open or closed by adjusting the position of 15°, which can achieve the purpose of controlling the flow of the medium. The lever-type manual operation handle mechanically locks the valve in its 4 positions of opening or closing through 4 multi-function positioning, and also achieves the purpose of controlling the flow of the medium.

Technical Parameters

Material of Metal Parts

components in contact with the medium

304L/316L(1.4307/1.4404) Forged

components not in contact with the medium

304(1.4301)

EN10204 3.1B certificate available

Material of Sealing

Standard

PTFE/EPDM

Options

FPM/PTFE, HNBR/PTFE, SILICONE/PTFE

All sealing material meet FDA177.2600

Pressure

Working pressure

10 bar

Temperature

Working Temperature

EPDM/PTFE: -20~+135℃

Sterilization Temperature

150℃ (Max 20min)

Surface Treatment

Inside surface treatment

Ra≤0.8μm

Outside surface treatment

Ra 1.6μm

Connection

Standard

DIN11850 series 2

Weld End: INCH pipe standard

Connection Mode: Weld, Clamp, thread, Flange etc.

 

DN

d

D

L1

L

H

H1

H2

W

W1

B

DN25

26

90

40

80

70

230

160

120.5

AT63

Rd52x1/6”

DN40

38

100

50

100

76

235

180

120.5

AT75

Rd65x1/6”

DN50

50

116

52.5

105

95

270

195

156.3

AT83

Rd78x1/6”

DN65

66

142

62.5

125

108

-

220

156.3

AT92

Rd95x1/6”

DN80

81

172

70

140

125

-

260

220

AT105

Rd110x1/4”

DN100

100

200

85

170

155

-

300

220

AT125

Rd130x1/4”

Sanitary non-retention ball valve

Application: The non-retention ball valve is an all-inclusive ball seat design, which solves the problem of liquid retention in the valve body of the ball valve. The ball valve is suitable for biopharmaceutical engineering .

Size

d

D

L

H

S

3/4”

16

50.5

100

65

105

1”

22.4

50.5

110

70

105

1-1/4”

28.5

50.5

120

80

130

1-1/2”

35.1

50.5

140

80

150

2”

47.8

64

164

85

160

2-1/4”

53

77.5

170

110

180

2-1/2”

59.5

77.5

180

110

180

3”

72

91

190

130

200

3-1/2”

85

106

200

140

210

4”

98

119

220

155

230

Design Features Connection Method: Clamp/thread/welding/flange) Simple and easy to install Low operating torque Washer comply with FDA177.2600 Welding thread types of clamp: DIN, SMS, ISO, IDF, BPE, RJT Any connection can replace the valve body without changing the overall length of the valve. Product Features
  1. Anti-flying stem design
  2. Valve body and bonnet connection with positioning step design.
  3. Full circulation
  4. Non-return design
  5. Stem seal packing automatic compensation device
  6. Shutdown device
Working Principle By rotating the handle 90°, 360° drives the ball with a through-cavity to open or close the valve, to control the flow of the medium. Operation Torque (N.M)
Size 1-3/4” 1” 1-1/4” 1-1/2” 2” 2-1/2” 3” 3-1/2” 4”
Torque 6 10 12 14 20 40 75 90 110
Note: the actuator proposed to increase the safety margin of 20% Sanitary 3PC Butt Weld Ball Valve Application The three-piece all-inclusive ball valve is a sanitary ball valve that is easy to install, disassemble and clean. It is used for gas, liquid and other material transportation. The application range of this valve includes food, beverage, pharmaceutical and chemical industries. The full-bore and all-encapsulated valve design greatly reduces fluid resistance and residue, making this valve the best choice for handling vacuum equipment or viscous fluids. Technical Features All-inclusive ball valve design, no retention, high cleanliness, meet CIP, SIP sterilization and cleaning requirements, high temperature resistance 150 ℃, pressure 25bar, automatic compensation seal design, with small torque, long serving life and so on. Normal switch more than 100,000 times. It can be configured with various executive controllers, such as electric, horizontal pneumatic, stainless steel three-dimensional pneumatic, manual handle, and can also be equipped with control units, locator, position sensors, etc., as well as automatic control systems. Surface Treatment All surfaces are CNC machined, 0.8rn, up to RA0.4cm, electro polished up to 0.25cm.

Size

d

D

L

H

S

1/2”

9.4

12.7

90

60

132

3/4”

16

19

104

64.5

132

1”

22.1

25.4

115

69

165

1-1/4”

28.5

31.8

125

75

170

1-1/2”

34.9

38.1

140

89

194

2”

47.5

50.8

156

97

194

2-1/2”

59.5

63.5

198

127

252

3”

72.2

76.2

230

135

252

4”

97.6

101.6

242

159

332

5”

125

145

290

210

350

                             

Size

d

D

L

H

S

1/2”

9.4

25.5

90

60

132

3/4”

16

50.5

104

64.5

132

1”

22.1

50.5

115

69

165

1-1/4”

28.5

50.5

125

75

170

1-1/2”

35

50.5

140

89

194

2”

47.5

64

156

97

194

2-1/2”

59.5

77.5

198

127

252

3”

72.2

91

230

135

252

4”

97.6

119

242

159

332

5”

125

145

290

210

350

3PC Pneumatic All-Inclusive Ball Valve Design Standard Various standard valve series can be provided to customers, namely for DIN standard series, 3A standard series, SMS standard series, ISO/IDF standard series, BS/RJT standard series, ASME/BPE and other standard series. The components of a ball valve generally include: a ball with a through cavity, a valve body, a valve shaft and a shaft seal. Existing valve series specifications are: welded, clamp and threaded Pneumatic actuators can be installed on two-way or three-way low or high platform ball valves conforming to ISO5211 standard. Low platform ball valve can be attached with bracket mounted actuator Material: 316, ASTM-CF8M A351 Seat: PTFE

Size

d

D

L

Cylinder Model

1/2”

9.4

25.5

90

AT40

3/4”

16

50.5

104

AT50

1”

22.1

50.5

115

AT63

1-1/4”

28.5

50.5

125

AT63

1-1/2”

34.9

50.5

140

AT75

2”

47.5

64

156

AT83

2-1/2”

59.5

77.5

198

AT92

3”

72.2

91

230

AT125

4”

97.6

119

242

AT140

  Three pieces through ball valve Design Standard: The opening and closing part of the three-piece all-inclusive ball valve is a ball, and the ball is rotated around the axis of the valve stem to achieve the purpose of opening and closing. The three-piece quick-loading all-inclusive ball valve is mainly used to cut off the circulation of the medium on the pipeline.  The main features of this ball valve are reliable sealing, compact structure, easy operation and maintenance. In addition, the sanitary ball valve has the least fluid resistance, and its resistance coefficient is equal to the same length of pipe section. The three-piece clamp ball valve is simple in structure, small in size and light in weight. It has good sealing performance and has been widely used in vacuum systems. After connecting to the pipe, cross-tighten it with the specified torque. Technical Specifications: Material: SS304, SS316L Size:  DIN standard: DN15-DN100 ISO standard: 3/4”- 4” Working principle: The sanitary clamp ball valve uses the ball to rotate around the axis of the valve stem to achieve the purpose of opening and closing. It is mainly used to cut off the circulation of the medium on the pipeline. Connection forms are: thread, flange, welding, quick connection, etc. Application: Specially used in various industrial fields of highly corrosive media. 

Size

d1

d2

K

L

H2

S

3/4”

15.9

19.1

25.4

105

53

128

1”

22.2

25.4

50.5

115

58

165

1-1/4”

28.6

31.8

50.5

125

63

165

1-1/2”

34.9

38.1

50.5

140

70

175

2”

50.8

47.6

64

160

80

215

2-1/2”

63.5

59.5

77.5

175

87.5

215

3”

76.2

72.2

91

210

105

280

3-1/2”

85

81

106

220

110

280

4”

101.6

97.6

119

240

125

295

  Sanitary Flange Ball Valve Working principle: This ball valve is mainly used to cut off the circulation of the medium on the pipeline. He needs a smooth rotating operation and a small turn to close tightly. According to the driving method, it can be divided into manual ball valve, pneumatic ball valve, electric ball valve and electric proportional control valve. Widely used in: food, beverage, chemical and other fields. Advantages of this valve: The flange connection improves the appearance of the previous industrial valve, adopts mechanical grinding, and the surface treatment achieves a clean surface inside and outside, which complements the advantages of food grade and industrial grade. Really solve the equipment experience of various industries spanning equipment.

Size

d

D

L

H

S

DN15

16

100

100

60

120

DN25

28

110

130

85

150

DN32

35

130

140

95

150

DN40

42

140

150

108

165

DN50

50

160

164

115

165

DN65

66

180

190

128

220

DN80

80

200

210

146

240

DN100

100

220

240

190

240

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